A highly specialized metal drawing process, deep drawing utilizes a punch and ring to transform a sheet metal blank into a shaped component through tensile and compressive force. Learn more about this method, additional forming techniques, and how finding an expert metal manufacturer can support your project.
How the Deep Drawn Process Works
After cleaning the blank metal sheet to eliminate any contaminants, this metal forming process begins with lubricating the sheet for friction reduction. The technique then draws the sheet over a punch on a mechanical press, causing the material to flow and stretch. Deep drawing deforms the metal until it achieves a workpiece in the necessary configuration and depth. Manufacturers will repeat the deep drawn method as needed until a part has taken the desired form.
Deep Drawn: Key Benefits and Considerations
Deep drawing rapidly produces large volumes of tight-tolerance parts in complex shapes, all without the need for assembly. As a highly accurate process, it generates strong, durable, repeatable components with minimal material waste.
Before proceeding with this process, however, you should first consider:
Measurements. Precision is critical to all measurements related to the process. The shape and size of the die, for example, must be per spec as these factors impact deep drawn metals’ flow. It’s best to simplify conditions for making accurate components that match your intended design and dimensions.
Material thickness. You’ll want to ensure that a component’s walls aren’t too thin, as that could reduce strength. That said, the walls of these products are typically thinner than their bases, but you can make any needed adjustments with post-process tooling.
Spacing. Be aware of the spacing between the blank and the post. If they’re too close, this results in thinning and less precise parts.
Draft and tapering. Be aware that the process does result in draft and tapering along a part’s top. Keep this in mind during part design and you can adjust for this eventuality.
Working with a manufacturer that has in-depth experience with the process will help ensure you achieve quality results.
Our Deep Drawn Materials and Capabilities
At ZERO Manufacturing, we specialize in quality metal manufacturing, with deep drawn as one of our core competencies. We’re a trusted premier metal supplier serving diverse industries like aerospace, electronics, industrial, logistics, medical, oil and gas, and telecommunications with quality materials and extensive forming services.
Materials
We work with flat materials like sheet metal to create products such as deep drawn containers. Our team typically uses Aluminum Association alloys with government designations for deep drawn products. However, as many materials are compatible with the process, we’re capable of drawing most materials by special order.
Modifications
Deep drawing often involves additional forming processes to complete components. Common examples include:
Coining. With pressure and a closed die, coining uses compressive force to squeeze the metal material until it conforms to the die with the desired shape or surface features.
Adding flanges, beads, and ribs. Incorporating these part features into a workpiece helps increase rigidity for added strength.
Bulging. Utilizing a punch on a tube, cup, or shell, bulging expands a component’s walls either symmetrically or asymmetrically.
Threading. Working with a wheel and arbor, die, or tap, this forming technique creates helical threads on a component.
Hole punching. Using standard, piercing, or extruding punches, this process cuts shaped holes into a drawn metal component.
Trimming. This cutting process removes scrap material from a part to further shape it.
Notching. The notching process generates cuts in a component’s edge to facilitate part attachment, location, or clearance.
Dimpling. Dimpling produces indents within a material to allow bolt or rivet heads to remain flush with the part surface when fully fastened.
Ironing. While creating a smooth surface finish, ironing decreases shell wall thickness in a localized area of a workpiece.
Marking. This process is useful for marking components with graphics as well as lettering or part numbers for identification purposes.
Embossing. This technique generates either raised or recessed indentations in the desired design on a workpiece without greatly altering its thickness.
To best suit the unique needs of your application, in-house customization is available on all of ZERO Manufacturing’s deep drawn aluminum products.
Custom Deep Drawn Solutions From ZERO Manufacturing
With ZERO, the deep drawn process offers a superior solution for creating diverse and durable metal components with precision. Our commitment to quality is at the heart of everything we do. Our ISO 9001:2015-certified quality management system (QMS) ensures that we achieve all established quality objectives, delivering parts like deep drawn cans and containers that match your specifications and exceed your expectations. Contact us to learn more about our capabilities, or request a quote today.
Industry professionals acknowledge storage cases as essential for efficient organization, safeguarding belongings and maximizing space. They prioritize security measures to protect valuable assets while guaranteeing easy accessibility for increased productivity.
Selecting the ideal case can make all the difference in streamlining the workflow. This blog delves into the intricacies of designing and manufacturing storage cases for organizational excellence.
Common Types of Storage Cases
Here are the common types of storage cases together with their purpose and significance across different sectors:
Instrument Cases
Instrument cases are crafted from high-quality materials such as plastics and aluminum, and meticulously designed to protect delicate instruments from damage caused by mishandling. With foam inserts tailored to the precise dimensions of each device, they ensure maximum protection during transport and storage.
Shock Mount Cases
Featuring specialized inserts that absorb shocks, these cases offer an additional layer of protection against impacts during transit. Their robust construction and tight sealing to prevent water damage make them ideal for safeguarding sensitive equipment in harsh settings.
Waterproof Cases
Waterproof cases are built to withstand extreme weather conditions and boast airtight and dust-proof seals. Made from high-quality resins and equipped with rust-resistant hinges and latches, they ensure the safe transportation of valuable items, even in corrosive environments.
Computer Cases
Essential for protecting valuable equipment and data, hard-sided computer cases provide a secure environment for laptops and other devices. They offer compartments for accessories and documents and safeguard computers from impacts and shocks during transportation.
Gun Cases
Gun cases are essential for protecting firearms during transport. Featuring shock-resistant foam padding and secure compartments for ammunition and accessories, they provide peace of mind for gun owners.
Portfolio Cases
Portfolio cases offer durability and functionality, making them ideal for carrying and protecting artwork. Meanwhile, heavy-duty plastic shells and customizable handles provide a secure and stylish solution for artists and professionals.
Tool Cases
Versatile and durable tool cases are designed to organize and protect gears for various industries. Customizable configurations and sturdy polyethylene construction ensure that tools remain secure and accessible.
Factors To Consider in Designing Storage Cases
Here are the key design elements to consider in storage cases, including common security measures aimed at promoting functionality and durability:
Material and Durability
The choice of material impacts the durability of the storage case. Incorporating common security measures, including sturdy locks, guarantees the safety of stored items. Additionally, easy access is crucial, and this is achieved through features such as ergonomic handles and smooth-opening mechanisms.
Size and Capacity
Determining the right size and capacity guarantees sufficient storage without wasted space. Moreover, cases with built-in security features such as tamper-resistant locks improve protection. Designing cases with stackable abilities and modular components also improves organization.
Purpose and Usage
Understanding the intended purpose of storage cases guides the design process. Incorporating easy-to-use locking mechanisms and supported corners enhances security. Meanwhile, designing cases with removable panels and fold-out compartments improves versatility for different applications.
Handling and Protection of Products
Designing handles, padding, and moisture protection considers how the case will be handled and the level of protection needed. Incorporating built-in security features such as combination locks and tamper-proof seals guarantees protection. Moreover, designing cases with impact-resistant materials and shock-absorbing padding improves safety during handling and transport.
Dimensions and Style
Precise measurements guarantee a tailored fit and robust support for stored items. They integrate inherent security elements such as sturdy latches heightens protection. Meanwhile, seamless accessibility is also paramount — achieved through oversized zippers and quick-release buckles. Crafting cases with adaptable interiors and modifiable compartments improves organization.
Choose ZERO Manufacturing for Enhanced Storage Solutions Across Industries!
At ZERO Manufacturing, we recognize the importance of storage cases in diverse industries. Our dedication to crafting these solutions extends beyond merely maximizing storage space; we prioritize stringent security measures and effortless accessibility. You can rely on ZERO Manufacturing for top-tier storage solutions meticulously tailored to meet your unique requirements!
Investing in high-quality equipment or gear often requires a substantial financial commitment. However, it is crucial to recognize that the equipment is often delicate, sensitive, and valuable, thus exposing it to potential damage during transit. For companies and businesses, such damage can result in significant financial losses and disruptions to operations.
Transit cases are the perfect solution for securing valuable equipment while moving, regardless if they are being moved via air, land, or sea travel. Also known as transport cases, they are purposefully designed to offer maximum protection against any probable damage. They also come in various sizes and styles, from hard cases to soft cases, and provide features to keep the gear safe and secure.
Nonetheless, with so many options, deciding which one to go for can be overwhelming. Here is an overview of the features and factors that matter most when it comes to transit cases:
1. Size and Compatibility
It is critical to consider the size and compatibility of the case, as the wrong size can leave the equipment vulnerable to damage. Ensuring it fits the gear snugly is also crucial to prevent it from moving around. This is especially important for fragile and sensitive equipment that can be easily damaged with the slightest movement.
Additionally, some carriers are designed to be compatible with specific types of equipment — such as cameras or musical instruments — and they provide tailored protection. The cases also often have a customized foam interior that perfectly fits the gear and helps to absorb shock during transit.
2. Durability
The materials used in its construction can determine the case’s strength, weight, and overall quality. Typically, hard carriers are known for their durability, as they are constructed with sturdy materials such as hard plastic or metal. These materials offer excellent protection against impacts, drops, and other physical damage.
Soft carriers are also reliable and can provide excellent protection when made from high-quality materials, such as thick nylon or canvas. They are also generally lighter and easier to carry, making them ideal for travelers requiring more mobility.
3. Padding and Protection
Most carriers are designed with foam padding or other shock-absorbing materials, providing a cushioned barrier between the equipment and the case’s exterior. This helps absorb any sudden shocks or impacts that may occur. Additionally, some cases feature customizable foam interiors tailored to fit the equipment’s shape, creating a snug fit and reducing the potential for any movement.
The following are some of the most common padding and protection options:
Reinforced corners
Water-resistant coatings
Impact-resistant shells
Rubberized feet
Protective dividers
4. Security
A locking mechanism is one of the primary security features to look for in a case. Some transport cases come with built-in or combination locks, while others may require a separate padlock or cable lock.
Another feature to consider is the type of closure used. Most carriers feature latches or other locks that provide a secure seal, preventing them from accidentally opening. Others may use zipper closures that can be locked with a padlock or other security device.
5. Portability
When selecting transit cases, look for those with handles, wheels, or straps that make them easy to carry and maneuver. It is also crucial to consider the carrier’s size and weight, as those that are too large or heavy may be challenging to transport. Cases worn as backpacks or shoulder bags can also be a great option if traveling on foot.
6. Cost
Investing in high-quality transit cases is often worth the cost, as it provides superior protection and can last for many years. However, it is essential to balance the carrier’s price with the budget and the value of the protected equipment. The carrier’s materials, construction, and additional features should also be considered when comparing costs.
ZERO Manufacturing for the Best Custom Containers and Cases
For over 70 years, ZERO Manufacturing has become the leading manufacturer of deep-drawn and fabricated aluminum and molded plastic cases, assemblies, and enclosures! We cater to various industries, including aerospace, industrial, medical, oil and gas, logistics, electronics, and telecommunications.
Whether you require a custom solution or one of our existing products, our team will work with you to provide a solution that meets your needs. Contact us today to learn more about our products and services!
Carrying cases are essential for transporting fragile or delicate products like electronics, cameras, tools, or other equipment. By researching and comparing different options, finding a case that offers the perfect balance of protection, functionality, and value is easy. However, selecting the right one can be challenging with so many products on the market.
There are several factors to consider before selecting the right one. These include size, weight, padding, material, features, and budget. In this article, we will discuss the key considerations in finding the right product to help ensure that all valuable products stay safe and secure.
Factors To Consider in Carrying Case Selection
Carrying cases come in all shapes and sizes, and finding the right one for specific applications can be tricky. Here are a few factors to consider before making a purchase:
1. Size and Weight
The case’s size should match the item’s size to carry. If it is too small, the item may not fit, while if it is too large, it may be bulky and difficult to transport.
The weight of the carrying case is also a crucial consideration, especially when planning to carry it over a long distance. An excessively heavy bag can be a burden and cause fatigue or strain on the user’s body. Conversely, a bag that is too light may not provide sufficient protection for the contents inside.
2. Padding
Padding is important when selecting a carrying case, particularly when transporting fragile or delicate items. The padding provides an extra layer of protection that can help absorb impacts and prevent damage to the contents inside. Moreover, the padding required will depend on the items’ fragility.
It is also worth considering the placement of the padding within the case. Some bags have padding on the exterior, while others place it on the interior lining. Bags with padding on the interior lining are typically more effective at protecting the contents from sudden impacts or movements.
3. Materials
Different materials are used to make carrying cases, each with advantages and disadvantages. For example, hard-shell products made of plastic or aluminum offer excellent protection but may be heavier than cases made of nylon or canvas. On the other hand, soft bags are usually lighter and more flexible, making them easier to carry. However, they may not offer as much protection against impacts.
4. Customization Options
Customization allows businesses to create a case design that perfectly meets their unique needs and preferences. Several options include lid stays, casters, color, and custom logos. These features can enhance the functionality and aesthetics of the case, making it easier to transport and use.
Lid stays are mechanisms that keep the case lid open, allowing easier access to the contents inside. Casters can make it more manageable to move the case around, especially for larger and heavier bags. Meanwhile, adding custom logos can help promote a business or brand, while color can provide a personal touch or match a company’s branding.
In addition to customization options, it is also important to consider factors like pressure, humidity, and aesthetics. Cases built to withstand extreme temperatures, moisture, or pressure can provide better protection for the contents inside. Aesthetics — including the look and feel of the case — can also impact its suitability for certain applications.
5. Additional Features
Additional features can add value and functionality to a case, making transporting items easier and more convenient. Some of the most common features include the following:
Compartments and pockets
Wheels and retractable handles
Shoulder straps
Locks and security features
Weather-resistant materials
Ventilation
6. Price
Different cases are available at all price points. Therefore, finding a bag that strikes the right balance between features and quality is important. One approach to accomplish this is to weigh the upfront cost of the product against the potential costs of replacing damaged equipment or repairing it. While investing in a high-quality case may come with a higher price tag, it can be worth it in the long run.
ZERO Manufacturing: The Leading Provider of Premium Custom Containers and Cases
If you are looking for a reliable and experienced provider of protective enclosure solutions, ZERO Manufacturing got you covered! With over 70 years of expertise, we are a recognized leader in producing high-quality deep-drawn and fabricated cases, assemblies, and enclosures for various industries. We can also create a custom case that meets your budget and schedule with the features you want to include.
Contact us today and let our team work with you to find the perfect protective enclosure solution for your unique needs!
Regardless of your industry, it is crucial to have an effective organization and protection system for your belongings for optimal productivity and efficiency. Whether storing tools or carrying supplies to a work site, selecting the appropriate storage case can streamline your job or make it more convenient. However, with so many available options, it can be challenging to determine which case or box best suits your needs.
Choosing the appropriate storage case is crucial to safeguard your possessions against external threats that can cause harm, such as wear and tear or damage. Moreover, it aids in efficient organization and quick accessibility, saving time and increasing productivity. Here are some of the most important factors to consider when selecting a storage case:
1. Material and Durability
Choosing a storage case that can withstand wear and tear while also protecting your belongings from harm is critical. For example, plastic containers are less expensive and lighter, but they may not last and may crack over time. On the other hand, metal cases are sturdier but denser and more expensive.
Before making a purchase, you must assess its overall strength to ensure that it can protect your things. This can be accomplished by inspecting the materials used. You may also scrutinize the hinges, closures, and handles to check whether they are strong and secure. Additionally, it is recommended to read reviews from other users to see how well the cases hold up over time.
2. Size and Capacity
If the case is too small, it won’t fit all your belongings; if it’s too large, it will take up more space than is necessary. To ensure a perfect fit, you should determine the items you intend to store ahead of time and plan the required area or space. It would also help to consider leaving extra room for future purchases.
Selecting multiple smaller cases rather than one large case may be more effective. This method improves organization and makes the best use of available space. Furthermore, smaller containers are more compact and easier to store in limited space.
3. Accessibility and Organization
A well-organized case reduces downtime by allowing you to easily locate what you need. Storage cases are available in various configurations, including compartments, drawers, and dividers. Therefore, it is crucial to identify your requirements and select a design that works for you.
It’s also important to carefully consider your decision when choosing between a single large compartment case and a case with multiple compartments. While a single container provides space, organizing your belongings may require more work. Conversely, various compartments make organizing fairly easy but can be more difficult to pack and transport.
4. Portability
To make sure that transporting your case is hassle-free, the case should fit well inside the vehicle you intend to use and be lightweight. Containers with wheels or handles can be particularly helpful when dealing with heavy or bulky items. It is also essential to assess the case’s weight, size, and handle or strap design for portability.
5. Price and Value
To get the best value for your money, you need to consider the price range of different cases and compare the available options. Storage cases may vary in price depending on the material, size, and features. Therefore, it is critical to identify the elements that meet your requirements before assessing the options available within your budget.
Choose ZERO Manufacturing for High-Quality Custom Containers and Cases
With over 70 years of experience, ZERO Manufacturing is a recognized leader in providing protective enclosure solutions! We specialize in producing deep-drawn and fabricated aluminum and molded plastic cases, assemblies, and enclosures for multiple industries. These include aerospace, industrial, medical, oil and gas, logistics, electronics, and telecommunications markets.
